Automatic Towel Cross‑Sewing Machine
INVT's control system for automatic towel cross‑sewing machines enhances equipment stability and increases product competitiveness for customers.
INVT's control system for automatic towel cross‑sewing machines enhances equipment stability and increases product competitiveness for customers.
High rates of sewing thread breakage and needle breakage affect production efficiency and product quality.
Low automation in towel cross‑sewing requires reliance on skilled operators, resulting in high labor costs.
Traditional systems respond slowly, limiting sewing speed and output capacity.
Complex cabinet wiring makes commissioning and maintenance difficult.
英威腾堆垛机解决方案以高性能驱动系统与PLC为核心,采用集成化架构,实现精准定位与快速响应。通过优化控制逻辑确保稳定高效运行,并依托一站式服务能力,为客户提供从设备到控制的完整自动化支持
核心理念
一体化集成,构建自主可控、高效稳定的智能搬运系统
技术主张
全链路自主化:核心设备(PLC、变频器、伺服驱动器、电机)自主研发与深度集成,确保系统内部协同性、稳定性与可控性。
控制驱动一体化:通过“PLC+驱动”的紧密配合,优化控制逻辑,实现堆垛机的高速、高精、高动态响应,提升出入库效率。
全生命周期服务:提供从方案选型、调试到售后支持的一站式服务能力,保障系统长期可靠运行,降低客户总拥有成本。
双 PID 算法精准控压,供气稳定,电机温升降低,不易退磁。
内置压缩机专属控制逻辑,免外接 PLC / 控制器,专机设计,易调试、易维护,可减少人工和系统成本。
IP56 高防护风扇 + 独立风道设计,粉尘 / 高湿环境 “零堵塞”,可以降低风扇故障率,减少维护频次
XXX深耕化工、冶金、食品医药等行业,既满足重工业高压供气需求,也保障食品医药行业对洁净压缩空气的高标准要求,适配性强。
XXX整合硬件驱动、软件算法与云平台服务,提供从设备控制到数据分析的全链路技术支持,赋能企业智能化转型
The AX71 controller and DA200 AC servos are used, controlled via EtherCAT high‑speed bus. The sewing travel employs electronic cam functionality; the cam curve is planned according to the sewing process to resolve thread and needle breakage caused by needle drag, improving equipment stability and production efficiency.
Core Concept
Electronic cam + high-speed bus, precisely matching the sewing process to reduce needle breakage rate.
Technical Claims
Needle Breakage Suppression: Electronic cam optimizes the needle drag trajectory, reducing thread and needle breakage at the source.
High-Speed Bus: EtherCAT bus controls servos for fast response and a simple system structure.
Process Integration: Cam curve planned according to the sewing process to achieve precise sewing.
Electronic cams precisely match sewing trajectories, reducing thread breakage and needle breakage rates by over 60%, significantly enhancing quality stability.
Increased equipment automation reduces reliance on skilled sewing labor, lowering labor costs by 30%.
The EtherCAT bus replaces traditional pulse control, reducing cabinet wiring workload by 50% and simplifying commissioning and maintenance.
Higher sewing speed and response rate increase single-machine output, meeting order fulfillment demands.



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