The sugar manufacturing process involves a large number of fans and pumps, which usually account for a significant portion of the plant's energy consumption. With variable frequency drive technology, significant energy savings can be achieved and motor operation can be protected.
High energy consumption of fans and pumps during operation.
During pump startup, large current and voltage shocks are easily imposed on the power grid and pumps, resulting in poor reliability and high maintenance costs.
Powered by INVT GD5000 Medium-voltage VFD as the core drive, the system adopts a tri-core control architecture and advanced vector control algorithm for precise regulation, stabilizing process parameters. It features built-in anti-surge and multiple protection logics. We also provide customized solutions targeting customer pain points, along with installation, commissioning and full-life cycle operation and maintenance services, ensuring efficient, stable and energy-saving equipment operation.
View Larger ImageZero Process Interruption: Achieve zero unplanned shutdown for key units and ensure stable operation.
High-Reliability Continuous Operation: Anti-power disturbance, AVR voltage stabilization, three-proof design, adapting to high-temperature, dusty and corrosive environments.
High-Precision Process Drive: Tri-core control ensures driving accuracy and stability, coping with random process fluctuations.
Energy Saving & Stability in Parallel: Millisecond-level disturbance suppression, saving energy without compromising process quality, with more stable speed and pressure regulation.
Full-Life Cycle Operation & Maintenance: IoT and remote monitoring technology, balancing energy conservation and improving O&M efficiency.
Normally in the sugar factory, they use pumps for loads. But almost all of the pumps were directly driven by grid power. The speed of running pump can't change. Actually these pumps do not always running at rated speed. With VFD, pumps can run at optimum operating condition. So there is significant energy saving. From site running date, some pumps energy saving can do 60%.
VFDs build in PID function which can keep pressure of water or juice stable. It is better for piping and can reduce the loss of shutdown maintenance, save plenty of maintenance costs and increase lifetime of pumps.
There is plenty of motor protection, such as overcurrent / overvoltage / overheat. It can protect motor better.
The starting current of direct-on-line started electric motor is six times that of the nominal current. This will cause a voltage drop and disturb the process, especially when the supply network is weak.Starting with VFDs are Controlled and smooth start-up.
英威腾提升机解决方案以高性能驱动系统与PLC为核心，采用集成化架构，实现精准定位与快速响应。通过优化控制逻辑确保稳定高效运行，并依托一站式服务能力，为客户提供从设备到控制的完整自动化支持
View Larger Image核心理念
一体化集成，构建自主可控、高效稳定的智能搬运系统
技术主张
全链路自主化：核心设备（PLC、变频器、伺服驱动器、电机）自主研发与深度集成，确保系统内部协同性、稳定性与可控性。
控制驱动一体化：通过“PLC+驱动”的紧密配合，优化控制逻辑，实现堆垛机的高速、高精、高动态响应，提升出入库效率。
全生命周期服务：提供从方案选型、调试到售后支持的一站式服务能力，保障系统长期可靠运行，降低客户总拥有成本。
双 PID 算法精准控压，供气稳定，电机温升降低，不易退磁。
内置压缩机专属控制逻辑，免外接 PLC / 控制器，专机设计，易调试、易维护，可减少人工和系统成本。
IP56 高防护风扇 + 独立风道设计，粉尘 / 高湿环境 “零堵塞”，可以降低风扇故障率，减少维护频次
XXX深耕化工、冶金、食品医药等行业，既满足重工业高压供气需求，也保障食品医药行业对洁净压缩空气的高标准要求，适配性强。
XXX整合硬件驱动、软件算法与云平台服务，提供从设备控制到数据分析的全链路技术支持，赋能企业智能化转型
Mixer
For beet mixer applications in the sugar industry, INVT adopts a medium-voltage VFD solution to drive permanent magnet synchronous motors, achieving energy-saving speed regulation and reliable operation.
Shredder
Centered on variable frequency drive, it features high power and strong load capacity, meeting the requirements of crushing processes.
Mill
Centered on variable frequency drive, it features automatic control, energy conservation and improved extraction rate.
Scraper Centrifuge
Scraper Centrifuge is mainly used to separate, concentrate and clarify two different materials. This device is for white sugar production.Centered on variable frequency drive, it features automatic control, stable operation and energy saving.
Continuous Centrifuge
In sugar separation process, there is one sugar production which is brown sugar. In order to produce this sugar production, continuous centrifugal is needed.With the development of VFDs technology, VFDs and continuous centrifugal are good match.
Sugar Manufacturing Conveying Equipment
Conveyors are used in all processes of sugar production.Variable frequency drives enable precise torque and speed control for conveying equipment.
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