INVT IVC3 PLC + DA180 Servo + VS HMI Solution for Brush Making Machine in India

Abstract: Brush making machine is equipped with a high-speed servo drive and is used in large garden plant operations. It is dedicated to the production of flat broom-type brushes. The workbench is tilted for brush wire embedding, and the spindle along with 2-axis servo control determines the flocking speed.

Keywords: INVT IVC3 PLC, DA180 Servo, VS series HMI, Brush making machine

I. Introduction

• Main Motor: Powers the machine, allowing nylon to be carried by the filaments.

• CAM: Sends movement commands to the X, Y, and Z axes, ensuring that the filament from the wire spool fills nylon into the holder.

• Color Changer: Changes nylon color to create brush design, operated by pneumatic valves and air pressure.

• Wire Spool: Holds the wire bundle that helps punch the nylon into the handle.

• X, Y, Z Axis: Servo-controlled axes that move the handle for accurate nylon punching using the filament wires.

II. Project Information and INVT Solution

1. Project Information:
Site: Brush making machine manufacturing company in India.

2. INVT Solution:

3.  System Configuration

4. System Features:

• All settings adjustable through the HMI, enabling user-friendly operation.

• Cost-effective components lead to a high return on investment.

III. System Commissioning

IV. Advantages and Benefits

• Compatible with a variety of materials: nylon, polyester, natural bristles, and polypropylene.

• High production efficiency due to automation.

• Data can be entered and monitored via HMI screen.

• Easy fault detection and troubleshooting.

V. Conclusion

The INVT IVC3 PLC, DA180 servo drives, and VS series HMI are integrated to control and monitor the brush making machine process. INVT provided a cost-effective automation solution tailored to the Indian brush manufacturing sector. The machine is now operating smoothly with high customer satisfaction.